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PANEL BOARD 

GECA 04-2007 Standard (PDF)

Easycraft Australia

Wall lining panels for a variety of applications compliant with the GECA 04 2007 Panel Board Standard.

 

Product Marketing Name:  Easycraft Australia Pty Ltd

Use and Application: Wall Lining Panels

Date of Certification: 13 December 2007

 

     1.   Description of the Technology.

Easycraft Australia manufactures a range of decorative wall panels at their facility in Wynham, QLD. Easycraft has been a privately owned business for approximately 15 years. Easycraft Australia manufactures innovative wall linings with contemporary and traditional styles available to choose from. These decorative panel boards can be used over existing walls or as new walls, making them ideal for new buildings or renovations. The timber is plantation grown and the wall panels can be easily joined together using Easycraft’s “easyjoin” system.  

 

     2. The Products

 

easyvj
easyregency

easyline

easyascot       

All four products are made from 9mm moisture resistant MDF

 

 

Core Environmental Criteria Tested:

 

Environmental Requirements

Core Environmental Performance Characteristics

Fitness for Purpose
Certified products should be good performers in their intended application. Certain standards of product performance are implicit in the label.
 

The Easyvj, Easyregency, Easyascot and Easyline products are all manufactured from 9mm MDF MR Board supplied by Laminex. The differences between the products are essentially the surface texture finishes applied. The Laminex products have been investigated for compliance to these criteria by GECS as part of assessment for licence LA-2005, extensive finesse for propose information was reviewed and the products have been found complaint to the requirements of this criterion. The Easycraft products are warranted for a period of five years.

Material Selection Requirements for Timber
The geographical origin of pre-consumer recycled and virgin fibre material must be documented, allowing confirmation of origin throughout the supply chain.
Please refer to the GECA 04-2007 – Panel Board Standard for further information.
 

Easycraft sources a 100% of its timber for the products subject of this EPD from Laminex. The Boards used to make the finished products is Laminex MDF MR. This timber panel range is already certified by GECA under licence LA-2005, and therefore compliant with this criterion.

Salvaged and Reclaimed Timbers
Salvaged and reclaimed timbers must be certified by the Good Environmental Choice Label or satisfy the requirements of the GECA Standard No. 32 - Recycled and Reclaimed Timber.
 

The board used for Easycraft is 100% MDF MR from Laminex. This timber panel range is already certified by GECA under licence LA-2005, and therefore compliant with this criterion.

Treatment
Wood and natural materials used in panel board products must not be treated or impregnated with fungicides and insecticides that are classified due to their hazardous nature by the IARC as Type 1 or 2a.
 

The board used for Easycraft is 100% MDF MR from Laminex. This timber panel range is already certified by GECA under licence LA-2005, and therefore compliant with this criterion.

Glues in Plywood and Other Engineered Wood Products
The content of free formaldehyde in glues for plywood, other engineered wood products or other natural material panels or products must not exceed 1.0 % w/w.
 

The board used for Easycraft is 100% MDF MR from Laminex. This timber panel range is already certified by GECA under licence LA-2005, and therefore compliant with this criterion.

Emissions Requirements
Products made from wood and other natural products that contain formaldehyde-based additives, shall be subject to the following air emission limits for formaldehyde as measured using the following standard test methods. Raw timber and natural materials are exempt from this criterion. (Please refer to the GECA 04-2007 – Panel Board Standard for further information on criterion 3.1.2.5 Emission Requirements).
 

The board used for Easycraft is 100% MDF MR from Laminex. This timber panel range is already certified by GECA under licence LA-2005, and therefore compliant with this criterion.

Paper Processing
Paper must not be bleached with any compounds containing or giving rise to elemental chlorine during the manufacturing process. This includes the in-situ generation of chlorine from chloride.
Where surfactants are used in the paper manufacturing process, these surfactants must be readily biodegradable in accordance with the Organisation for Economic Cooperation and Development (OECD) guidelines for the testing of chemicals.
Exceptions may be made for laminating paper.
 

Easycraft do not incorporate paper in the manufacturing of the products apart for laminating paper which is applied by Laminex and was included in the GECA assessment of the Laminex Products and therefore compliant with the requirements of this criterion.

Resin Identification Codes
Certified products must mark each individual plastic product or component weighing greater than 100g with an appropriate resin identification code promulgated by the Plastics and Chemical Industry Association.
 

The only plastic component of the nominated Easycraft products is a thin strip that binds the boards together, due to the size and nature of this component it is impractical to apply a resin code to this component.

Easycraft have published information regarding the plastic used in this strip on the companies’ web site.
 

Additives
Please refer to the GECA 04-2007 – Panel Board Standard for further information on criterion 3.1.3.2 Additives.
 
A review of MSDS for primer, polypropylene and recommended adhesives by GECS finds none of the substances listed in this criterion to be used in the manufacturing of the products under assessment. Section c and d of this criterion are not applicable to the Easycraft products.
Fabrics
All fabric must be certified by, or satisfy the requirements of, the Good Environmental Choice Label or carry another ISO 14 024 based ecolabel acceptable to GECA.
 
The Easycraft Australia products do not contain any fabrics; this criterion is therefore not applicable.
Glass
Lead glazing, crystal glass, mirror glass, wire reinforced glass or laminated glass must not be used in panel boards. Colouring agents or other additives containing lead, cadmium, mercury, chromium, arsenic or selenium must not be used.
 
The Easycraft Australia products do not contain any glass; this criterion is therefore not applicable.
Rubber
All rubber used in certified panel boards shall satisfy the materials requirements of GECA Standard 03 – Recycled Rubber Products.
 
The Easycraft Australia products do not contain any rubber; this criterion is therefore not applicable.
Metals and Alloys
Coatings applied to metals or alloys must not contain cadmium, nickel, tin or chromium.
Please refer to the GECA 04-2007 – Panel Board Standard for further information on criterion 3.1.7 Metals and Alloys.
 
The Easycraft Australia products do not contain any metal or alloy coatings; this criterion is therefore not applicable.
Gypsum
Gypsum plasterboard shall not be formulated or manufactured with phosphogypsum.
 
The Easycraft Australia products do not contain any gypsum; this criterion is therefore not applicable.
Adhesives
Adhesives or other treatments used in the manufacture of certified products or packaging must be certified by, or satisfy the requirements of, the Good Environmental Choice Label or carry another ISO 14 024 based ecolabel acceptable to GECA.
 
Two adhesives are recommended for use during installation, the Powerstick by Powers Fasteners is certified by GECA under licence POW-2006 and therefore this product is compliant with the requirements of this criterion.

The Plasterboard stub adhesive by CSR Limited is declared by James Kirpichnikov to contain less then 5% VOC’s however a review of MSDS finds no vapor pressure levels are available and the ingredient list contained solvents at levels higher then 5%. GECS requests that a test report showing levels of VOC’s is supplied.
 
Coatings and Treatments
No product or component may be impregnated, labelled, coated or otherwise treated in a manner which would prevent post consumer recycling. Exemptions may be made for products with a long product life where a coating or treatment would further extend the useful life of the product.
 
No coating treatment is applied by Easycraft that would prevent post-consumer recycling. The products under assessment comply with the requirements of this criterion.
Hazardous Materials
Overall Loads

In order to promote the reduction of pollutant hazards in the disposal, landfill and/or incineration of end of life furniture, the following substances shall not be added to eco-labelled products during manufacture:
Arsenic, cadmium, chromium, copper, lead, tin, mercury or antimony
Elemental fluorine or chlorine
Pentachlorophenol (PCP)
Tar oils (benzo ()pyrene)
Mercury, arsenic, chromium or cadmium contaminant concentration shall be less than 1 mg/kg.
Lead contaminant concentration shall be less than 10 mg/kg.
Other contaminants mentioned above must be below detection limit of a suitable ICP-AAS or ICP-MS technique.
 
In order to establish compliance with the requirements of this criterion, GECS reviewed MSDS and product formulations for all substances used in the manufacturing process, and found that none of the substances listed in this criterion are used in the products under assessment. The Laminex MDF products that comprise much of the Easycraft product are certified with GECA under licence LA-2005 and comply with the requirements of this criterion.
Prohibited Substances
The following compounds, their functional derivatives or in-situ precursors shall not be added to panel boards or be used at any stage of the manufacturing process, including as preparatory agents, cleaners or degreasers in the production facility:
Halogenated organic solvents or binding agents.
Fluoropolymer additives.
Analine based amines.
The phthalates DEHP, DBP, DAP, BBP, DMP, DMT, DEP, DMEP and DIBP.
Aziridine or polyaziridines.
Pigments and additives that contain lead, tin, arsenic, cadmium, mercury or their compounds.
Polybrominated diphenyl ethers, or short-chain (≤ 13 C) chlorinated organic flame retardants.
 
In order to establish compliance with the requirements of this criterion, GECS reviewed MSDS and product formulations for all substances used in the manufacturing process, and found that none of the substances listed in this criterion are used in the products under assessment. The Laminex MDF products that comprise much of the Easycraft product are certified with GECA under licence LA-2005 and comply with the requirements of this criterion.
Possible Radioactive Sources
This criterion applies to panel boards intended for indoor use that contain greater than 75% by mass:
Granites, pegmatites or gypsum, Slag, clinker, or other waste from smelting, or Ash from coal or peat.
Please refer to the GECA 04-2007 – Panel Board Standard for further information on criterion 3.2.3 Possible Radioactive Sources.
 
This criterion is not applicable to the Easycraft products under assessment as they do not contain Granites, pegmatite’s or gypsum, Slag, clinker, or other waste from smelting, or Ash from coal or peat.
Manufacturing Requirements
Recycled Content Requirements
Certified products containing the following materials shall meet the minimum resource efficiency requirements:
Aluminium: All aluminium products or parts shall contain at least 35 % recycled content.
Stainless Steel: Stainless steel comprising greater than 5 % of the total weight of the product shall contain at least 20 % recycled content. Stainless steel panels must carry a minimum warranty of 40 years.
Plastics: Plastics comprising greater than 10 % of the weight of the product shall contain at least 50 % by weight recycled content, or at least 50 % by weight polymers based on non-petrochemical derived polyols.
Gypsum and Other Minerals: Gypsum or other mineral panels greater than 5 % of the weight of the product must contain a minimum of 10% recycled content.
 
This criterion is not applicable to the Easycraft product range as they do not contain any of the materials in the quantities dealt with by this criterion.
Waste Minimisation
The manufacturer must have effective policies and procedures to minimise waste, including measures to recycle waste materials from the production process.
 
Very small amounts of saw dust are generated by Easycraft. Laminex manufacture the bulk of the product and have extensive waste minimization measures throughout all manufacturing plants. Both Easycraft and Laminex comply with the requirements of this criterion.
Post-consumption Recycling
Product Custodianship
If the product is not recyclable (or separable into recyclable parts) in mainstream local recycling systems, the manufacturer shall accept their product without additional cost (excluding transportation costs) for further recycling, or have arrangements with a local recycler to accept the product, or have an established product stewardship program that will divert the majority of recovered material from landfill. Please refer to the GECA 04-2007 – Panel Board Standard for further information on criterion 3.4.1 Product Custodianship
 
Easycraft have committed to accepting their products back at the end of life and have commenced a research project in collaboration with Laminex. The objective is for Easycraft to deliver products back to Laminex to be recycled. Laminex is currently in the development stages of a recycling program for Australia. GECS anticipates this program will be operational at the stage where clients are likely to return product to Easycraft.

 
Packaging Requirements
Chlorinated or halogenated plastics must not be used in product packaging.
Used packaging shall be able to be recycled by local recycling systems.
 
The Easycraft Australia product is packaged in groups of 40, using MDF to protect the product, and plastic straps to hold them together. The packaging is re-used and recycled in compliance with the requirements of this criterion.

Product Information
The manufacturer must provide written information to the user clearly stating:
The intended use of the product.
Instructions for correct storage, installation and use so as to maximise the product lifetime.
Maintenance instructions, if required. Maintenance instructions must not specify nor require the use of any chemical or coating limited by any part of this standard.
Recycling instructions for the product end-of-life.

 

A review of product brochure supplied to GECS confirms compliance to most sections of this criterion; however, recycling information is currently not included.

Following the certification of the Easycraft products by GECA and the completion of the research project and logistics for implementation of a product custodianship policy, any new brochures printed must contain a reference to the Laminex recycling option and the acceptance of the products by Easycraft at the end of product life.

View Easycraft EPD

 

        3. Environmental and Social Regulatory Obligations:

 

GECA also found Easycraft to be fully compliant with their obligations under Labour, Anti-Discrimination, and Safety Regulations. The company has not been the subject of prosecution in relation to compliance with labour, anti- discrimination, safety regulations and environmental regulations.

 

 

Additional Information

 

Good Environmental Choice Australia recommends these products to green purchasing officers, specifiers, and every day Australians seeking to purchase products and services on the basis of functional and overall environmental and human health performance.

 

For more information contact Easycraft directly:

 

 

Easycraft Australia Pty Ltd

Address: 140 North Road, Wynnum West, QLD 4178
Ph: +61 (07) 3906 7200
Fax: +61 (07) 3906 7299
Web: www.easycraft.com.au

E-mail: welcome@easycraft.com.au

 

 

You can go to the company's web site here:

 

 

 

 
 

 

 
 

 
 
 
 
 

 

 
 
 
Good Environmental Choice Australia Ltd. - PO Box 4140, Weston Creek 2606 Canberra
Ph: 02 6287 3100 / Fax: 02 6287 3800 / E-mail - info@geca.org.au