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FURNITURE AND FITTINGS 

GECA 28-2005 Standard (PDF)

Joyce Foam Products

The Joyce Foam Products under license are polyurethane foam intended for commercial applications.

 

Product Marketing Name:  Joyce Foam Products

Use and Application: Polyurethane Foam

Date of Certification: 23 May 2007

 

     1.   Description of the Technology.

Joyce Foam Products manufactures the largest range of
polyurethane foam products in Australia. Joyce foam is used in a
diverse range of products from consumer goods to industrial
applications.


Joyce Foam Products supplies approximately 40% of the flexible
polyurethane foam in Australia.


Joyce Foam Products produces over 70 grades of foam for use in
a range of applications. All of their GECA certified foam products
are covered by warranty for at least 5 years, with the Ultimate
Comfort and the Regal Comfort form products being covered for
15 years. Joyce Foam Products obtained a licence to produce
Urethane foam in 1954, with the first Joyce Foam Products foam
machine being commissioned in 1955.  

 

     2. The Products

 

High Resilience foam range:


Ultimate Comfort
- HR28-60CM2
- HR32-90CM5
- HR32-110CM5
- HR32-130CM5
- HR35-200CM5


Ultimate Comfort Commercial
- HR36-140CM5
- HR40-200CM5
- HR50-320CM5


Regal Comfort
- HR50-120CM5


Low Resilience foam range:


Indulgence Comfort
- LR40-50


Indulgence Plus
- VR50-80
- VR52-50
- VR60-60
- VR60-80
- VR85-70

 

Ultimate Comfort Foam has been designed to give a soft initial feel with deep down support. The first choice for cushioning in the furniture industry, this state-of-the-art foam has an extended 15 year guarantee.


The high density of Regal Comfort foam ensures durability and deep support whilst giving a luxurious feel. Regal Comfort offers a
combination of soft surface comfort with deep down support.


Indulgence Comfort has special energy absorbing properties designed to give a totally new comfort feel. Once you stand up, the foam slowly recovers its shape so it always looks smart. Indulgence Comfort comes with a 15 year guarantee.

 

Indulgence Plus Comfort Foam is a viscoelastic foam that is ideal as an overlay for immobile people, significantly reducing the instance of pressure sores.

 

Core Environmental Criteria Tested:

 

Environmental Requirements

Core Environmental Performance Characteristics
Sources
Timber and Other Natural Materials Wood and other natural materials from sources that are not certified under a recognised certification scheme (e.g. FSC or AFS) as being sustainably managed shall not originate from Illegal harvesting, Genetically modified organisms, or Uncertified high conservation value communities
The natural fiber materials used in foam manufacturing by Joyce Foam Products originate from certified plantations.
Polyurethane
padding

1. CFC, HCFC, HFC or Methylene Chloride shall not be used as blowing agents.
2. Analine based amines, and pigments and catalysis based on mercury, lead, cadmium, and chromium must not be added to the padding material.
3. Where organic tin catalysts are used in the production of flexible polyurethane, the manufacturer must have in place a contract with a licensed or registered hazardous waste disposal company who is responsible for the correct disposal of the hazardous waste.
None of the of the substances restricted by this criterion are used in the certified products. Joyce Foam Products use a specialised waste removal disposal management company.
Chemical Additives
Furniture or fittings shall not contain carcinogenic substances in categories 1, 2A as classed by the International Agency for Research on Cancer – http://www.iarc.fr. At levels which expose the user to emissions greater than 1/20th of the NICNAS recommended limits
A review of MSDS for all production ingredients reveals none of the substances restricted by this criteria are used in the nominated product range.
Prohibited Substances
Halogenated organic binding agents, analine based amines, phalates, aziridine or polyaziridines as well as pigments and additives that contain lead, tin, cadmium VI, mercury or their compounds are prohibited. There are some exceptions, for example the coating of metal gas lifts
A review of MSDS for all production ingredients reveals none of the substances mentioned in this criterion are included in the nominated product range.
Separability
The eco-labeled product shall be easily disassembled making possible the recovery and recycling of materials used. In order to facilitate recycling of the materials used in products, the following materials have to be easily separated:
- Aluminium, if it composes ≥ 5% by weight of the ecolabelled product;
- Steel, if it composes ≥ 10% by weight of the eco-labelled product;
- Glass, if it composes ≥ 10% by weight of the ecolabelled product;
- Plastic, if it composes ≥ 20% by weight of the ecolabelled product.
The Joyce Foam Products range under assessment are single unit pieces within the furniture item. As such they cannot be separated; rather they are separated from the final furniture product.
Product
Custodianship

The applicant shall accept their product without additional cost (not including transportation costs)
for further recycling, or have arrangements with an Australian plastics or steel recycler to accept the product, or have an established product stewardship program.
Joyce Foam Products will generally accept returned products. Where there are health issues associated with used foam, Joyce may chose to reject returned material based on health legislations, health practices and production practicalities. All waste is currently bailed and collected by a manufacturer of carpet underlay. Other alternative applications of scrap foam could be FE mattresses, dog mats, crumb foam, futons, etc.

View Joyce EPD

 

        3. Environmental and Social Regulatory Obligations:

 

GECA also found the range to be fully compliant with their obligations under Labour, Anti-Discrimination, and Safety Regulations. The company has not been the subject of prosecution in relation to compliance with labour, anti- discrimination, safety regulations and environmental regulations.

 

 

Additional Information

 

Good Environmental Choice Australia recommends these products to green purchasing officers, specifiers, and every day Australians seeking to purchase products and services on the basis of functional and overall environmental and human health performance.

 

For more information contact Joyce directly:

 

 

Joyce Foam Products

Address: 5-9 Bridges Road, Moorebank, N.S.W, 2170
Ph: +61 2 9821 8777
Fax: +61 2 9601 3148
Web: http://www.joyce.com.au

 

You can go to the company's web site here:

 

 

 

 
 

 

 
 

 

 
 
 
 
 

 

 
 
 
Good Environmental Choice Australia Ltd. - PO Box 4140, Weston Creek 2606 Canberra
Ph: 02 6287 3100 / Fax: 02 6287 3800 / E-mail - info@geca.org.au